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NATPET PI Migration

Engineering & Marketing International
Technology

Aveva

Industry

Petrochemical

Client

NATPET

Country

KSA

Goals

Upgrade and migrate PI OPC HDA interfaces to latest versions

Ensure cybersecurity compliance with OSI and NATPET standards

Maintain uninterrupted data flow during migration

Conduct thorough testing for acceptance

Challenges

Implementing OS-level and security changes without downtime

Migrating interfaces for critical PP and PDH processes

Coordinating upgrades with minimal operational impact

Ensuring data integrity throughout the process

Solutions

Applied Windows OS modifications as required for upgrade

Installed and configured new PI OPC HDA interfaces on upgraded nodes

Migrated existing interface configurations for PP and PDH systems

Enforced cybersecurity policies and upgraded system management tools

Results

Smooth migration with no data loss or operational disruptions

Enhanced cybersecurity compliance and system robustness

Verified data flow integrity with optimized buffering

Full client satisfaction after successful Site Acceptance Testing

NATPET PI Migration 

In 2023, EMI undertook a critical project for NATPET to upgrade and migrate their existing PI OPC HDA interfaces to the latest versions, ensuring full adherence to cybersecurity standards defined by OSI and NATPET. The project demanded meticulous planning and execution, as any downtime could have severely impacted critical processes such as Polypropylene (PP) and Propane Dehydrogenation (PDH). EMI carried out precise Windows OS-level modifications to support the new interfaces, installed and configured upgraded PI OPC HDA nodes, and migrated existing interface configurations without disrupting ongoing operations.

Throughout the project, cybersecurity policies were strictly enforced, and advanced system management tools were implemented to enhance monitoring and control. Rigorous Site Acceptance Testing (SAT) was conducted to validate data flow integrity and optimize buffering, guaranteeing that no data loss occurred during the migration. This project significantly strengthened NATPET’s system robustness, ensured uninterrupted operations, and elevated cybersecurity compliance, resulting in seamless data acquisition and complete client satisfaction.